The Packaging Doctor is back and ready to assist with your packaging dilemmas! If you're struggling with a packaging issue or know someone who is, feel free to reach out to us via email or tweet us at @kitepackaging. Our team of experts is here to offer tailored solutions and help resolve any packaging challenges you might face.

As the new year begins, our first client of 2017 reached out seeking advice on how to properly package their long plastic door seals for shipping. Here's how we helped them:

Dear Packaging Doctor,

My business specializes in selling plastic door seals, some of which can measure up to 2 meters in length. We’re looking for a packaging solution that ensures these items are protected during transport. Our standard product size is 2120mm x 175mm x 145mm. Could you recommend a box of these dimensions that would suit our needs?

Thank you for your time!

Sincerely, A Concerned Customer

Dear Concerned Customer,

Thank you for reaching out to us with your packaging inquiry! While creating custom-sized boxes for your specific dimensions is possible, producing such boxes in bulk might not always be cost-effective due to economies of scale. However, we do have a creative alternative that we believe could address your concerns effectively.

Instead of traditional boxes, we recommend using Nomafoam O Profile edge protection. This innovative foam product offers 360-degree protection for your long and delicate door seals. Made from low-density polyethylene, it features a deep slit along its top edge, allowing it to easily wrap around your products and form a snug cocoon-like structure. This approach provides comprehensive protection while ensuring the integrity of your door seals during transit.

To further enhance the packaging, we suggest wrapping the sealed product inside the Nomafoam with kraft paper. Known for its robustness and durability, kraft paper adds an extra layer of protection against damage and ensures the package arrives in pristine condition. It also gives your shipment a professional appearance, reflecting positively on your brand.

For added convenience, include a document wallet attached to the package containing the invoice or delivery note. This simple addition streamlines the unboxing process for your customers and improves overall satisfaction.

Although this packaging method differs slightly from what you initially envisioned, we believe it offers numerous advantages over conventional box solutions. We encourage you to explore this option further and consult with our Packaging Experts if you have additional questions. We look forward to assisting you in finding the perfect packaging solution!

Best regards, The Packaging Doctor

P.S. Every packaging query we receive comes directly from real clients like yourself. If you encounter any packaging issues, don’t hesitate to contact us on Twitter (@kitepackaging) or via email. We’re here to help!

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