L-1000D type thermostatic closed ultrasonic reactor

Product Manual:

The L-1000D thermostatic closed ultrasonic reactor is a versatile device designed for a wide range of applications, including sonochemical reactions, enzymatic processes, nanomaterial synthesis, animal and plant cell disruption, virus cell lysis, emulsification, homogenization, demulsification, dehydration, separation, extraction, digestion, reduction, defoaming, petroleum oxidative desulfurization, treatment of refractory organic wastewater, cleaning of oily sludge, deoiling, dehydration of residual biological sludge, algae removal, algae inhibition, sterilization, and cleaning. It finds extensive use in fields such as chemical engineering, materials science, environmental engineering, biochemistry, microbiology, pharmaceutical chemistry, surface chemistry, physics, and zoology.

There are two main types of ultrasonic generators: one uses mechanical methods to generate ultrasound, such as pneumatic (air whistles) or hydraulic (liquid whistles), while the other utilizes electromechanical effects, such as ultrasonic cleaners, acoustic horns, and cup reactors. The concentrated acoustic horn is immersed directly into the reaction liquid, allowing high-power ultrasonic transducers to deliver energy efficiently. This method converts electrical energy into mechanical energy effectively, with adjustable amplitude to control the amount of ultrasonic energy applied. It is commonly used in laboratory-scale extraction and chemical reaction studies.

The acoustic horn immersion reactor offers advantages like adjustable sound intensity and the ability to achieve higher intensities. However, it also has drawbacks, such as difficulty in temperature control and potential corrosion of the probe, which may lead to contamination of the reaction medium. To address these issues, our company’s L-1000D constant temperature closed ultrasonic reactor employs proprietary technology that overcomes these limitations. It also features improved amp and reactor sealing, along with various accessories for different chemical reactors. The system allows for isolation of the reaction atmosphere and vapor phase condensation. Its fully enclosed, temperature-controlled multi-band design is suitable for further development of new reactor systems, such as the ultrasonic internal loop airlift reactor, which is simple, cost-effective, and highly efficient for gas-liquid and gas-liquid-solid reactions.

The L-1000D emits intense ultrasonic waves, and the reactor can be designed to focus the ultrasonic energy effectively. The product is highly expandable and multifunctional, capable of serving as an ultrasonic emulsifier, disperser, homogenizer, cell disruptor, and more.

Main Features:

● Fully enclosed structure for safe and versatile reaction environments.
● Immersed ultrasonic horn ensures effective treatment.
● Continuously adjustable ultrasonic power from 50 to 1000W.
● Independent pulse excitation device with adjustable time and automatic counting.
● Transducer made of titanium for excellent corrosion resistance.
● Double-layer glass jacketed reactor available in multiple volumes (50–500mL).
● Jacket type allows for precise temperature control using water or oil baths.
● Temperature sensor can be directly immersed in the reaction system.
● Compatible with various chemical synthesis equipment, including reflux condensers, dropping funnels, gas bubblers, vacuum exhausts, and more.
● Special sealing joint between horn and reactor ensures a completely sealed system.
● Super magnetic stirring for thorough mixing of samples.

Technical Parameters:

★ Working frequency: 22±1kHz
★ Ultrasonic power: 50–1000W
★ Horn diameter: Φ10mm
★ Single processing capacity: 50–600mL
★ Temperature control range: -5–100°C (customizable up to -120–300°C)
★ Magnetic stirring speed: 0–2400 rpm
★ Reaction bottle neck: 50#, 24#, 24# (customizable)
★ Reaction bottle type: standard ground joint

Shanghai Xinzhuang Instrument Co., Ltd. is a manufacturer integrating R&D and sales, committed to quality and serving society and people. We believe in innovation, reliability, and customer satisfaction.

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